Mabetón
Mabetón

Mabeton & HESS Group: block-making machines, multilayer paver machines, step making machines and other concrete elements



To make the production process of concrete products economical, efficient transfer and handling systems are neccessary alongside mixing and production machinery. To transfer, buffer and store fresh and cured product,
Mabeton offers a wide program of proven solutions.


Batching and Mixing plants are conditioned by the type of concrete to be used and by the production capacity requested per cycle; with mixers which go from 0,33 to 2 m3 of vibrated concrete per cycle.

Hess

Hess


Maximum Output

Multimat RH series by HESS reflects the international experience the company has acquired along the 60 plus years in the field of research, development and manufacturing of machines for the concrete industry.

Mabeton
distributes all the HESS range of products helping the concrete producer to investing profitably in the more suitable system according to its needs.


RH 2000

Base for production of : 1400x1100              Production Area: 1300x1050

Product

Dimensions

Face Concrete

Quantity
Pieces/ Molds

CycleTime in seconds

Pieces Production
100% /8hs

Paving Stone

10x20x6 cm

without

54

10

155.520

Paving Stone

10x20x6 cm

with

54

14

111.086

Hollow Bricks

20x40x20 cm

 

12

15

23.040


RH 1500

Base for production of : 1400x900                Production Area: 1300x850

Product

Dimensions

Face Concrete

Quantity
Pieces/ Molds

CycleTime in seconds

Pieces Production
100% /8hs

Paving Stone

10x20x6 cm

without

42

9,5

127.326

Paving Stone

10x20x6 cm

with

42

13,5

89.600

Hollow Bricks

20x40x20 cm

 

12

15

23.040


RH 1000

Base for production of : 1400x870             Production Area: 1300x820

Product

Dimensions

Face Concrete

Quantity
Pieces/ Molds

CycleTime in seconds

Pieces Production
100% /8hs

Paving Stone

10x20x6 cm

without

42

12

100.800

Paving Stone

10x20x6 cm

with

42

15

80.640

Hollow Bricks

20x40x20 cm

 

12

15,5

22.297


Wet Side Conveyors


In front of our production machinery we have our proven walking beams or belt drives to transport the fresh product. The green product is conveyed to an elevator that receives and collects the fresh product for further transport.


Hess

HESS Elevators and Lowerators have a load capacity of up to 24 tons. Depending what load is needed 2 or 4 electric drives are used. The carrying angles are especially shaped to center the boards in the Elevator/Lowerator.

To avoid long waiting times when the Finger car is called by the Elevator and Lowerator at the same time, buffer carts can be used. This guarantees a smooth and uninterrupted product flow. Elevators and Lowerators from HESS are also available with maintenance platforms.


Finger car



For transporting the concrete products to and from the curing racks our heavy duty finger car is used. Designed for loads up to 24 tons the fingercar is powered by servo motors and equipped with remote controls. This gives HESS finger cars a great deal of accuracy and safety in a fully-automated production.

Finger cars can be equipped with turning devices and fork adjustments.

Hess

Hess

Dry side conveying and cubing


Transport dry side and cubing
Depending on the system, latch conveyors or walking beams are used to transport cured product to the cubing station. Walking beams have proven themselves to be the smoothest method of transporting product. This is an advantage to the product as well as the production boards.

If necessary, the dry side can be equipped with a stone squeezer and doubler. A regrouping unit is used to reconfigure a product layer. This consists of 2 movable tables and a pusher. To protect surfaces of curb stones, an automated slat inserting system can be used.



Depending on the model, HESS cubers can carry up to 2 tons. The unit is driven by tooth belts and powered by modern servo drives. This allows short cycle times, high positioning accuracy, and a low wear factor.

Optional electric clamps with adjustable clamping force or vacuum clamps to pick up products as thin as 30mm thickness can be used.

 

 


Hess

Hess
Hess

Curing racks


Zinc-coated curing racks are designed to reflect the requirements of the customer as regards spacing, number, and distance of layers and load factors. Curing racks can be enclosed as well as insulated and equipped with heating systems. Loading and unloading of the product happens with an automated roll door control.

Once curing of the product is completed, the product is transported to the dryside by the finger car and transfered to the Lowerator.


Curing racks

Curing racks
Curing racks


The self-supporting ROTHO system leaves enough room for tailored designs of machine panelling. The tried and tested sandwich elements guarantee outstanding properties, particularly in the critical lower frequency range.

Control cabins for effective workplace conditions. The elevated version prevents the transmission of structurally-borne noise from the machine enclosure by means of a separate, acoustically-insulated wall design.
Components with different acoustic properties are available to meet different requirements.

You have the choice of ROTHO's design and production skills for a reliable design, cost-effective production and assembly as well as an appealing visual impression.

Curing racks


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